Out with the old, in with the new!
A few days before our new soapstone countertops arrived,
we got ready by taking our old countertops out. Most
countertops are attached to the cabinets from below.
As luck would have it, our countertops
had been screwed down from above. The Formica was then
glued over the top. This made our job a little harder – we
had to pry off the Formica to get to the screws!
Once we had the old countertops off,
we used a level to identify any high or low spots on
the cabinets below.
We picked up our soapstone countertops
at a truck dock. The A-frame pallet was held together
at the top with a few short slats. We just unscrewed
the top slats and pulled the panels out one at a time.
Each panel was easily handled by two people.
Once we had all the panels inside,
we checked to make sure the front edges were flush and
level. We used small hand clamps to hold the smaller
pieces in place while we were doing the “dry-fit”.
Next we put in the new gas cooktop
to check the fit.
The soapstone was perfect, but the
new cooktop took up a little bit more space in the cabinet
than I expected so we cut away a small section of cabinet
to ease the fit.
Dry-fitting the sink also turned
up a few surprises! We attached the sink to the underside
of the stone panel with silicone and the mounting clips
provided with the sink.
This time the cabinet was big enough
for the sink – but I hadn’t figured on extra room for
the mounting clips!
Never fear. A few minutes with the
roto-zip and our sink fit like a charm.
The dry fit process turned up a few
spots that needed to be shimmed. Most of the shimming
was easily achieved with a few plastic coated playing
cards.
The only joint that required special
attention was right above the dishwasher. There was no
cabinet for support so we used small hand clamps to hold
the panel above the dishwasher up to the level of the
adjoining panel.
Before we glued each seam, we used
masking tape and a straight edge to make some quick reference
points. We made alignment marks and then cut the tape
along the seam. These marks were a good quick way to
make sure the panels were positioned correctly once we
had applied the epoxy.
The seams are joined with a 5-minute
epoxy. It is a very strong bonding agent that once mixed,
becomes hard in 5 minutes.
For the seams, the key is to “butter” one
edge completely so that when the two panels are pressed
together, the excess will be squeezed out. We used a
putty knife to scrape off the excess epoxy. There were
a few times that we went back and applied more epoxy
to “low” areas in the seam.
After all the seams were done, we
started sanding. For the first sanding, it was definitely
easier to use a grinder (or a random orbital sander)
than to tackle it all by hand. The epoxy is very hard,
so the key was to sand off the excess epoxy without creating
depressions in the soapstone on either side of the seam.
The final step to finishing the seam
was a light hand sanding. We used fine sandpaper and
4 ought steel wool to finish it off for a smooth, barely
visible seam.
A little more detail work – cleaning
off the extra silicone around the inside lip of the sink.
It was a long day, but the work paid
off. Our new countertops transformed the kitchen!
After much debate, we decided to
oil our soapstone countertops. While we loved the light
look of the soapstone, we found the marbling really came
to life when the stone was wet or oiled.
The new countertops are better than
I ever dreamed. They look beautiful, they feel wonderful,
they have added to the convenience of both cooking and
cleaning, and they have held up beautifully to an active
family of four. Thank you Woodstock Soapstone!