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Prefabricated Chimneys
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Prefabricated
metal chimneys provide a wide variety of options for anyone
considering a wood stove installation. Homeowners are no
longer restricted to the traditional brick or stone chimney,
which are often prohibitive because of cost or design considerations.
Metal chimneys allow for a lot of flexibility for locating
a stove in either an existing or new home, and are relatively
inexpensive and easy to install. Metal chimneys are most
commonly fabricated with double or triple wall galvanized
or stainless steel. Double walled chimneys have mineral wool
insulation packed in between the two walls. Triple wall chimneys
rely on air ventilation between the two outer layers to keep
the exterior of the chimney cool. In either case, they must
be rated “UL Class A - All Fuel Approved to 2100° F”. The
2100° test standard will be indicated on the chimney label.
A Class A chimney is needed to be safe in the event of a
chimney fire or other period of excessive heat. Woodstock
Soapstone carries Selkirk’s Metalbestos Platinum Series of
stainless steel Class A chimney pipe. It has a twist-lock
system that is safe, durable, and comes with a limited lifetime
guarantee. Metalbestos chimney pipe has a 2” clearance to
combustible building components.
| Tapping into an existing
metal chimney? If you are replacing a stove
and plan to use the existing prefabricated metal
chimney, it is a good idea to check a few things
out first. 1) Make sure the chimney is labeled for
2100°.
2) Check to make sure the chimney has been installed
properly and meets all clearance requirements. 3) Compare
the flue size to the stove you will be installing. (See “What
Makes a Good Chimney”). |
Woodstock Soapstone’s Fireview
and Classic Models have a six-inch flue collar and six-inch
stovepipe and chimney pipe is recommended. The Keystone and
Palladian models have a seven-inch flue collar but can be
used with either six or seven inch pipe (six inch pipe requires
a reducer). |
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A. Quick Pipe Primer
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installing a metal chimney system it is important to understand
the difference between stovepipe and chimney pipe.
1. Stovepipe
Stovepipe is also referred to as connector
pipe because it connects the wood stove to the chimney
pipe. It can be single or double walled, but is neither
insulated nor air-cooled and it has greater clearance requirements.
Stovepipe cannot penetrate either a ceiling or wall. It
must transition to chimney pipe. Once it makes the transition,
you will have to run chimney pipe from that point forward.
2. Double Wall Pipe
Double-walled stovepipe (or Close
Clearance pipe) is another type of connector pipe that
allows for reduced clearances to combustible surfaces.
Typically, double wall pipe can be installed within 6” of a combustible
surface. Double-wall pipe cannot penetrate a ceiling or
a wall. Single wall and double wall stovepipe cannot be
combined in the same installation.
3. Class A Chimney Pipe
Class A chimney pipe is UL rated to 2100° and is approved
for passing through walls and ceilings in conjunction with
other components such as wall thimbles or firestops.
Critical
Component: The Chimney Pipe Adapter
Any prefabricated chimney
needs to have a way to convert the thick stainless steel
Class A pipe to the standard single or double wall stove
pipe that connects the chimney to the stove. In the Metalbestos
system, that piece is the Chimney Pipe Adapter. On one
end it has the same twist lock feature as the chimney pipe,
and the other end fits inside single or doublewall stovepipe. |
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B. Three Common Chimney Designs
Choosing
where your stove will sit in the house has to be considered
in conjunction with how the chimney will be installed. There
are typically three options for where to install a chimney:
1) run the chimney through a flat ceiling and up through
the roof, 2) go up through a cathedral or pitched ceiling
and roof, or 3) go through the wall and up along the outside
of your house. In each instance, the chimney for a wood burning
stove must end high enough above your roof to meet safety
codes and ensure good performance.
If your stove location
gives you a choice of going through the ceiling or out
through the wall, it is always better to go through the
ceiling. An interior chimney is vastly better for ensuring
good draft because the pipe stays inside the heated part
of the house longer - keeping smoke hotter. (See “What Makes a Good Chimney”)
Installing a chimney in a room with a flat ceiling is quite
straightforward. Your stovepipe will start at the stove’s
flue collar and go up to the ceiling. The Finish Ceiling
Support will be installed in the ceiling to provide the necessary
clearance and structural support for up to fifty feet of
chimney pipe. |
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The upper
bucket of the Finish Ceiling Support is nailed or screwed
into a 12¼”x 12¼” rough opening between the ceiling joists.
This framing will be concealed by a trim plate on the kit
that mounts flush to the finished ceiling. The lower bucket
provides the support for the chimney pipe. A Chimney Pipe
Adapter is attached to the bottom piece of chimney pipe and
extends down through the lower bucket into the room. The
Adapter makes the connection from the chimney pipe to the
stovepipe. If there is insulation above the ceiling, you
will need to have an Attic Insulation Shield to prevent the
insulation from coming in contact with the chimney pipe.
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| From the ceiling level, Class A chimney pipe continues
up through any attic or second floor space and through
the roof. The Adjustable Flashing and Storm Collar provide
lateral support and protect against rain and snow leakage.
A Round Top chimney cap is added to the last section
of chimney pipe to keep out rain and snow as well as
birds or other small animals that might be tempted to
nest in the chimney. |
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| Since stove placement
determines chimney placement, it is helpful to know exactly
where you want the stove and that it meets all clearance
requirements. The stove doesn’t have to be in place to begin
installing your chimney, but the location of the flue collar
should be verified before you begin. It is helpful to make
a cardboard template the same width and depth as the stove
in order to “lay out” your installation and make sure pipe
will be straight and plumb. |
| Once you’ve
got your location laid out, you just need to determine the
pipe you need. You’ll find instructions for figuring pipe
lengths at the end of this article. |
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| When you have
a pitched ceiling, your chimney pipe will be supported by
the ceiling joists and hang down into the room 3-12 inches.
There are two support options for this type of installation
- the Support Box or the Roof Support Package. The key differentiator
for most people is style. The Support Box conceals the stainless
steel pipe that penetrates below the ceiling and the Roof
Support would allow that stainless steel pipe to be visible
in the room.
The Support Box is a metal box (painted to match the casting
color of your stove) that hangs down from the ceiling and
conceals the stainless steel chimney pipe. It is surrounded
by a piece of metal trim to create a finished look on the
ceiling. We recommend the Support Box for folks who prefer
not to see any of the stainless steel pipe in the living
space. It is typically used in A-frame construction, mobile
homes, or scissor truss systems. The Support Box can support
up to 20 feet of chimney pipe. The box is sized to fit
between 16” on-center rafters or trusses and provides a
finished connection with the stove pipe at the ceiling
level. A Chimney Pipe Adapter is attached to the bottom
piece of chimney pipe and extends down through the flange
on the bottom of the Support Box into the room. The Adapter
makes the connection from the chimney pipe to the stovepipe.
The Support Box can also be used in a Cathedral ceiling
where there is no space between the ceiling and roof deck.
In this case, you will have to use tin snips to cut the
corners of the box where it protrudes through the roof
and fold the sides down flat onto the roof deck (see above).
The Roof Support Package provides for a clean, simple
installation where having a short length of stainless steel
chimney pipe (about three to twelve inches) visible at
the ceiling is acceptable. It consists of an 18” length of chimney
pipe supported by two brackets that sit flat on the roof
joists. The bracket system provides the necessary two-inch
clearance to combustible materials and can support pipe
above and below (up to thirty feet total).
With a Roof
Support, the opening in the ceiling is trimmed with a Pitched
Ceiling Plate. This metal trim creates a frame around the
stainless steel chimney pipe as it descends from the ceiling.
The trim is 16.5” wide and can be painted to match the
color of your stove’s castings. Single or Double Wall Stove
pipe is attached to the chimney with a Chimney Pipe Adapter
and trimmed with a Finishing Collar at the connection.
Where the chimney pipe passes through the opening in the
roof, an Adjustable Flashing and Storm Collar provide lateral
support and protect against rain and snow. A Round Top
chimney cap is added to the last section of chimney pipe
to keep out rain, as well as birds or other small animals
that might be tempted to nest in the chimney.
If your stove
location requires your chimney to pass through an exterior
wall and run vertically up the side of the house, Metalbestos
has a kit to get you through the wall safely. While the
Metalbestos system is completely safe to “stand alone” we
would highly recommend building an insulated chase around
the pipe on the outside of the house to help keep it warm.
This will help promote good chimney performance and reduce
creosote formation. (See “What makes a good chimney”). |
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| The support
for a thru-the-wall kit includes a Class A Insulated Wall
Thimble framed in a 12 ¼” x 12 ¼” opening in the wall
with Class A pipe running through it. The Wall Thimble ensures
the clearances needed for safety. The Wall Thimble telescopes
from 6” to 11” to accommodate walls of various thickness.
It also provides a trimmed appearance to cover the wall cutout.
A 9” or 12” section of Class A chimney pipe is typically
used to pass through the wall thimble and the wall. Several
inches of this stainless steel pipe will be visible in
the room. You will need a piece of stove pipe to connect
the chimney pipe with the stove. There should be a ¼” rise
for every foot of pipe to keep the flue gases moving upward.
The stove pipe connects to the chimney pipe with a Chimney
Pipe Adapter. A Finishing Collar provides a trimmed appearance
at this connection.
Once through the exterior wall, the chimney pipe connects
to an Insulated Tee. The Tee provides a 90° turn and a
clean-out. The tee rests in the Wall Support Kit, a structural
support that is usually lag-screwed to the side of the
building. It can support up to sixty feet of chimney pipe.
Wall Bands are collars that attach the chimney pipe to
the side of the building every eight feet for stability
and to maintain the required 2” clearance.
If you have to run your pipe through an overhanging eave,
you will also need an Adjustable Flashing and a Storm Collar
to provide lateral support and protect against rain and
snow leakage. You will need to know your roof pitch to
select the correct Adjustable Flashing. A Pitched Ceiling
Plate can be used to trim the cutout at the underside of
the overhang.
If you choose to jog around the overhang, you will have
to add a 15 or 30-Degree Elbow Kit and a piece of pipe
between them to provide the correct offset. Thirty-degree
elbows are the maximum allowed. This method is costly and
cumbersome and not generally recommended. If at all possible,
try to plan your chimney to run up a gable end, which in
most cases will have a minimal overhang, if any.
A Round Top chimney cap should be added to the last piece
of chimney pipe to keep out rain and snow, as well as birds
or other small animals that might be tempted to nest in
the chimney.
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| How Much Pipe? |
| For any of the three
common chimney designs we’ve described, your job isn’t complete
until you figure out the total length of chimney pipe you
need. There are two parts to this calculation: 1) measuring
the pipe you’ll need to penetrate the roof, and 2) calculating
how much pipe you will need to extend above your roofline.
For interior systems, your Class A pipe begins at the
support component. For a flat ceiling, you will need to
measure from the ceiling in the room with the stove right
up through upper floors, eaves, and attic to the roof.
For pitched ceilings, your measurement begins at the ceiling
and should include any attic space. |
Four Key Measurements for Interior Chimneys
A -- The
floor to ceiling height where the stove will be located.
If there are two stories, you will also need the floor
to ceiling height of the second floor.
B -- The distance
from the floor of the eave or attic to the roof (where
the chimney passes through). In some types of construction,
this will be the height of roof trusses.
C -- The distance
from the chimney to the peak of the roof (measured horizontally).
D -- The pitch of the roof (rise over run). |
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| For exterior chimneys, your
insulated tee will provide 6” of vertical rise outside the
house. You’ll need to measure from the centerline of the
wall pass through to the roof and then subtract the 6” for
the tee. From the roofline, follow the directions below to
determine how much more pipe you’ll need. Remember to include
a length of pipe for passing through the Wall Thimble and
a Wall Band for every eight feet of vertical pipe. |
Four Key Measurements for Exterior
Chimneys
A – The
distance from the floor to the centerline of the wall
pass-through. (22¾” or higher for our stoves)
B – The
distance from the centerline of the wall pass-through
to the roof line. (If offsetting around an overhang,
you will also need to measure the width of the overhang.)
C - The distance from the chimney to the peak of the
roof (measured horizontally).
D – The pitch of the roof
(rise over run). |
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| Once you have your measurements
to the roof, you are ready to calculate the amount of pipe
extending above the roofline. This calculation is based on
the pitch of your roof and the oft quoted “3-foot, 2-foot,
10-foot rule”. This is
a long-standing design requirement established by tradition
(look around at brick chimneys in old colonial homes)
and research, and it’s required by the National Fire Protection
Code. It means that the chimney must rise at least three
feet higher than the roof where it passes through on
the uphill side, and it must be at least two feet higher
than any part of the roof within ten feet (measured horizontally). |
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| This is where
knowing your roof pitch comes in. Roof pitch is the number
of inches the roof rises vertically for every twelve inches
it runs horizontally. It is expressed as inches of rise/inches
of run, such as 3/12, 4/12, 5/12. To figure out how much
pipe you will need above your roof line, multiply the rise
or numerator of your roof pitch (3 or 4 or 5, etc.) times
ten and add 24 inches. This is the total number of inches
of pipe you will need above where you penetrate the roof.
If your chimney will be less than ten feet away from
the peak (measured horizontally), simply multiply the rise
or numerator of your roof pitch by that number rather than
by ten. Add 24 inches as before. If the chimney is close
to the peak, your math might give you a total height that
is less than 36”. If it does, add what you will need to
meet the minimum 36” requirement.
If you will have six feet or more of chimney pipe above
the roof opening, you will need a Roof Brace Kit to stabilize
the chimney in windy conditions. Steeper pitched roofs
require higher chimneys, and often require at least one
Roof Brace Kit.
Ninety-five percent of the chimneys we see fall into one
of the three common designs above. If your installation
is making you scratch your head or if you’d just like some
help figuring out what your options are, just give us a
call. We are happy to help talk through and design safe
and effective chimney installations to go with our woodburning
stoves. Our hours are 9am to 5pm Monday through Saturday
at our factory and showroom in West Lebanon, NH or by phone,
toll-free 1-800-866-4344. |
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